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    Our Services

           
     

    CNC Machine Tools Retrofit

    We have delivered many projects across Malaysia and Singapore in various machine tool applications.
    Milling Application
    Milling Application
     
    Turning Application
    Turning Application
     
    Grinding Application
    Grinding Application
     
    Additive Manufacturing
    Additive Manufacturing
     
    Special Purpose Machine
    Special Purpose Machine
     

    CNC Machine Retrofit

     
     
     

    New Electrical Cabinets

    Complete new electrical cabinets with
    Siemens components.
    New Electrical Cabinets   New Electrical Cabinets  
     
      New Operator Station
     

    New Operator Station

    Based on Siemens standard operator
    panel components.
     
     
     
     

    Mechanical Reconditioning

    Mechanical reconditioning services include:
    • Machine relocation including foundation design
    • Bed error laser measurement & compensation
     
    • Hydrostatic and lube system reconditioning
    • Slideway scraping
     
    • Levelling and realignment
    • Ballscrew replacement
     
    Mechanical Reconditioning      
     
     
     
     

    Re-Engineering Services

    Re-engineering services include:
    • New high-precision tilt mechanism for cambering
    • Coolant system including tank, filtration system & pumps
    • Replacement hydrostatic grinding spindle
     
    • Precision gearboxes for servo axes
    • New hydraulic & hydrostatic systems
    • New machine sensors
     
    • Ballscrew for X infeed axis
    • Replacement neck rests
     
    Re-Engineering Services   Re-Engineering Services    
     
     

    Drive Upgrade

    Upgrading your discontinued drive unit with
    latest drive from Sinamics
     
    CNC Design offers a drive solution to our customer in
    order to keep the production running
     
    Drive Upgrade   Drive Upgrade   Drive Upgrade
     

    Conventional to CNC Machine Upgrade

    100% upgrade from conventional machine to CNC system
    Large milling, lathe and grinding machine can be upgrade to CNC machine
    More machine flexibility
    Increase flexibility, accuracy and machine reliability
     
    Design solution with new CNC system
    Engineering design with a good solution with new CNC/drive/motor
     
     
    Conventional Lathe Machine to CNC Machine
    Conventional Lathe Machine to CNC Machine    
    Conventional lathe machine  
    • New ball scew
    • New lubrication system
    • New cable drag chain
    • New Siemens servo motor with new flange, pulley and belt for X-Axis
     
    • New Siemens servo motor with new flange and coupling for Z-Axis
    • New ball scew
    • Industrial grade machine painting
     
       
    New Siemens main spindle motor   Integated CNC Controller   Machine Commissioning
     
    Upgrade roll grinder machine with CNC system
         
    Conventional Grinding Machine   CNC machine controller    
     
    Upgrade roll grinder machine to CNC system
         
    Old Manual Machine   New CNC System    
     

    Mechanical Overhaul

    Restore machine accuracy and performance

    We provide mechanical service by our mechanical team from CNC Thailand for the following services:
    • Restoring guideways through scraping or grinding
    • Fixing of anti-friction material like Turcite and matching
    • Replace new ball screws and bearings
    • Total geometric alignment
    • Replace/repair of hydraulics and other accessories as part of the project
    • Rack and pinion installation
    • Hydrostatic system

    We can supply a fully revamped machine to you in a short time. Machine accuracy and performance will be completely restored. Machines supplied include boring machines, gear cutting machines, lathes, grinding machines, vertical lathes, etc.
     

    Machine Scrapping

     
    Restoring guideways through scraping or grinding
     
    Machine Scrapping   Machine Scrapping   Machine Scrapping    
     
    Machine alignment and check after scraping
     
    Machine Scrapping   Machine Scrapping   Machine Scrapping    
     

    Machine Levelling & Laser Check

     
    Machine alignment and laser check after scraping
     
    Machine Levelling & Laser Check   Machine Levelling & Laser Check   Machine Levelling & Laser Check   Machine Levelling & Laser Check
     
    Can grind up to maximum 10 m
     
    Machine Levelling & Laser Check   Machine Levelling & Laser Check        
     

    Replacing Ball Screw

     
    Replace new ball screw and bearing for more performance
     
    Replacing Ball Screw   Replacing Ball Screw   Replacing Ball Screw   Replacing Ball Screw
     

    Revamp Sliding Surfaces for Better Positioning

     
    Fixing of anti-friction material like Turcite, Babbit, Bioplast, and matching
     
    Revamp Sliding Surfaces for Better Positioning   Revamp Sliding Surfaces for Better Positioning   Revamp Sliding Surfaces for Better Positioning    
     

    Replace Rack & Pinion

     
    Replace Rack & Pinion
    Check rack and pinion
     
    Replace Rack & Pinion
    Replace by a new one
           
     

    Full Service for Mechanical Overhaul

     
    Full Service for Mechanical Overhaul
    Lubrication system
     
    Full Service for Mechanical Overhaul
    Machine assembly and painting
     
    Full Service for Mechanical Overhaul
    Machine assembly and painting
       
     

    CNC Design Training Center

    Training Offer:
     
      Operating and programming
     
      Service and maintenance
    Trainer:
     
      HRDF certified
     
      Highly experienced in machine tools technology
    Target Group:
     
      Engineer
     
      Maintenance personnel
     
      Machine Operator
    Duration and Prices:
    • 2 days free Operation and Programming for machine retrofitted by CNC Design
    • Minimum of 5 days for training at CNC Design training center
     

    Endure Knowledge Transfer

    Training Center
     
     
    As an initiative from SIEMENS Germany, CNC Design has been appointed as an official training center for SINUMERIK Training which cover:
     
      Service and Maintenance for SINUMERIK 828D
     
      Service and Maintenance for SINUMERIK 840Dsl
     
      Operation and Programming for SINUMERIK 828D/840Dsl
       
    CNC Design also able to provide tailored made training to meet customer requirement for:
     
      Service and Maintenance
     
      Operation and Programming
     
     
     
     

    Training Facilities and Equipment

    Training Room
     
      Room for maximum 12 participants
     
      5 sets of desktop computer with licenses for
    maintenance and programming
     
      2 sets of 75” TV screen
     
      5 sets of SINUMERIK 840Dsl simulator
     
     
      5 sets of SINUMERIK 828D simulator
     
      5 sets of Sinamics S120 simulator
     
      3 sets of Sinumerik One simulator
     
      2 sets of synchronous motor simulator
    Praying Room
    Meal and coffee area
       
     
    Training Facilities and Equipment
     
    Training Facilities and Equipment
     

    Train the Trainer (TTT) Program

    Service and Maintenance for Sinumerik 828D & 840Dsl using SINUMERIK and SINAMICS simulator.
    Train the Trainer (TTT) Program
    Train the Trainer (TTT) Program   Train the Trainer (TTT) Program
      Train the Trainer (TTT) Program
    Train the Trainer (TTT) Program
     
    Operation and Programming for Sinumerik 828D/840Dsl using SinuTrain shopfloor software from SIEMENS.
    Train the Trainer (TTT) Program
    Train the Trainer (TTT) Program   Train the Trainer (TTT) Program   Train the Trainer (TTT) Program